How-To: New Kitchen Flooring

Another in our modification series. This modification involves replacing the flooring in the kitchen of our trailer. The existing flooring was a very dark brown to black marble look that we’ve never really liked too much. The only good thing is that it hides dirt well. We decided to change it out and here are the steps we followed. Your unit will vary since we have a rear kitchen.

Here is a reference picture of what our kitchen looked like before we started. Note that the dark flooring does nothing to help the fact that our counter tops are black. It all makes for a fairly dark kitchen.

Starting point.

Starting point.

After some inspection, we realized that the railing along the front edge of the kitchen was holding down the linoleum on that side. We removed all the railing and the handrail next to the step. We also removed the rubber corner strip at the edge of the floor above the step.

Railing removed

Railing removed

The next step is to cut around the base of the cabinets and pull the linoleum up from the floor. It is not glued down, so it rolled off easily. It was stapled around some edges. We also had to remove the little bit of quarter molding along the left side of the kitchen at the floor.

Part way removed.

Part way removed.

Finally, because we couldn’t get very far under the front shelf on our slide (on the right), we just cut the flooring back as far as we could underneath that shelf. Once all the old flooring was removed, it looked like this.

All old flooring removed.

All old flooring removed.

The next step is to start laying the tiles one by one. We chose to start in the back corner near the sink and work our way forward. We didn’t use any prep on the floor base, nor was any suggested for the type of subfloor we had. We just swept ahead to keep the floor as dirt-free as possible.

First few tiles.

First few tiles.

Note that the rollers for our slide are fixed and the slide rolls in and out on top of them. When the slide is in, it more or less floats over the floor without touching it. Given that, we just pushed pieces of tile underneath the slide shelf and under the remaining linoleum so that the tiles could stick to the subfloor. No worries about a roller coming in and dislodging them.

More progress

More progress

We basically just worked our way around the dining bar and toward the front of the kitchen nearest the step, cutting everything fairly much flush with the front edge of the floor. The railing and the rubber strip will hold down the front edges.

Almost there.

Almost there.

Here is the floor all finished before trimming out and replacing parts.

Floor complete.

Floor complete.

With all the tiles in place, we put the railing back up and the black tread back on the edge of the floor.

Parts back in place.

Parts back in place.

The final step was to trim around the base of the cabinets and along the wall to the left with quarter round molding. We found pre-stained molding at Lowes in a color that was a very close match to our existing cabinetry.

Molding in place.

Molding in place.

The tiles are StyleSelections from Lowes. They are sold individually and in boxes of 20. We bought four boxes and used a little over two boxes (about 45 tiles). We plan on using the same tile in our bathroom.

The quarter round molding color is Oak Gunstock, again from Lowes.

Total cost breakdown for this project:

45 tiles at $0.88 each – $39.60

3 sticks of quarter round at $10.30 each – $30.90

Total, with tax: $76.32.

Note that we had a one-time charge of $101.69 for a air-driven brad nailer, brads, miter box and saw. All of these items can be reused for other projects.

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How-To: Installing a Stained Glass Window in the Trailer Door

We finally found a stained glass window design we liked here at the national Heartland Owners Club rally. There is a couple here that travel around selling them. These windows are a direct fit replacement for the frosted glass installed in most RV doors. We took pictures as Malcolm installed ours and Malcolm decided to make a separate tutorial post on the process. It took all of about 20 minutes.

1. Put tape around the perimeter of the frame on the outside of the door. You don’t want the frame breaking the seal so that you can prevent leaks or having to re-seal the window frame. The stained glass folks recommended duct tape, but Malcolm had a wide roll of blue painter’s tape left over from our house painting. It worked just as well and was probably easier to remove.

Outside framed taped up

Outside framed taped up

2. With the outside frame taped up, start removing the screws from the inside frame. There are about 16 screws around the perimeter. On the last couple of screws, hold onto the frame and let it out from the door gently. Before removing the frame from the door, mark the top in some fashion (another piece of tape works well) so that it can be installed in the same orientation.

Removing the screws from the inside frame

Removing the screws from the inside frame

3. Once the frame is removed, the glass will most likely still be stuck to the outside frame. Be careful just in case, though.

Inside frame removed

Inside frame removed

4. Gently pry the glass off the outside frame and lay it aside.

Glass removed

Glass removed

5. There will be some of the sealing putty from the old glass still adhered to the inside perimeter of the outside frame. Gently roll or peel it off so that you have a clean plastic frame.

Putty on frame

Putty on frame (the brown stuff)

6. When we bought our new window, the seller provided a roll of putty for sealing the new window. Determine which side of your window is supposed to face outside and lay the window down on a work surface with that side facing up. Stick the putty strip along the outside edge of the new window so that it overlaps a little to the outside and a little to the inside of the metal frame of the window. Do that for all four sides and remove the brown backing paper.

Applying sealing putty.

Applying sealing putty.

7. With the putty all around the window, gently press it in from the inside of the door. There are small tabs around the perimeter of the frame to hold the glass in the proper position. Make sure the glass is aligned inside all those tabs and gently press it in enough for the putty to hold the window in place.

Putting the new glass in (sorry, no detailed picture of the tabs)

Putting the new glass in (sorry, no detailed picture of the tabs)

8. With the new glass in place and the putty holding it in, put the inside frame back on with the marked side up so that all the tabs align correctly. If everything was done right, you should be able to push the inside frame back flush with the door. Don’t force it.

9. Once the inside frame is in place, start putting the screws back in. It was recommended to use a hand screwdriver since the screws are going back into soft plastic. Malcolm’s cordless drill has an adjustable slip clutch on the chuck that he set down to the very minimum. It was just right to keep from stripping out any screws. You just need to snug them up enough to pull the frame in flush with the door.

Putting the screws back in.

Putting the screws back in.

10. Remove the tape from the outside frame.

New glass in, before removing the tape.

New glass in, before removing the tape.

11. Using a sharp knife, carefully cut away all the extra putty that squeezes out along the inside edge of the outside frame. You might find you have to do this a second time after everything settles.

Removing the extra putty.

Removing the extra putty.

12. Stand back and enjoy your new window.

Woot.

Woot.

 

How-To: Hanging an Ikea Curtain Rod in a Slide

We decided to take down all the cornice boards over our windows and hang cafe curtains in the living room slides. We found a nice curtain rod system at Ikea that is their Kvartal system. The following how-to shows how we hung the curtain rods up in one of our living room slides.

Kvartal

Kvartal

First of all, for the recliner slide, we have windows on two walls. The couch slide had them on three walls, so a “U” shaped rod was required. For this slide, we need an “L” shaped rod. So, we have two straight pieces and a curved corner.

Tracks and joiner pieces

Tracks and joiner pieces

The pieces that join the tracks together have several set screws in them and slide inside the top half of the tracks. You set the screws and the two pieces are locked together.

Joiner in one track.

Joiner in one track.

You then put one of the support post pieces (see below) in the track, then put the curved track on and tighten those set screws down.

Elbow added on.

Elbow added on.

These are the support posts if hanging the rail underneath something. We are hanging this one underneath the overhead cabinets in the slide. On the other slide, we hung them directly under the slide ceiling. You loosen the set screw and the support piece falls out. You slide that piece into the rail.

Support post

Support post

Sliding the support piece in the rail

Sliding the support piece in the rail

The second straight piece needed to be cut to length. First, the length was determined by holding the long straight and curved sections up and measuring out to just short of the end of the slide wall. In this case, it was 21″. Then, outside with the hacksaw. The tracks are aluminum and cut pretty easily.

Cutting it to length.

Cutting it to length.

Once cut, the short piece is joined to the curved corner piece and we now have an “L” shaped rod.

All together.

All together.

Next, it is time to put the overhead support pieces up. They have a hole in the center through which you run a screw up into the overhead material.

Overhead support detail.

Overhead support detail.

Installing the overhead support.

Installing the overhead support.

Supports all installed.

Supports all installed.

With the supports all installed, it is time to put the track up into place, placing the support pieces up into the supports and tightening down the set screws. The piece, below, was not all the way flush into the support when the picture was taken. The track actually sits up flush under the support when done.

Track in place.

Track in place.

With the track up in place, it is time to mount the wall support for the short end. Since our cabinet doesn’t fully extend over the blinds, we needed a wall mount to mount the rest of the track to.

Wall mount piece

Wall mount piece

Inside mounting piece removed

Inside mounting piece removed

A set screw holds the mounting portion of the bracket in place. With the screw loosened, you slide the mounting plate out and figure out where on the wall to place it. Then, a couple of screws hold it onto the wall.

Mounting plate

Mounting plate

Bracket on plate, tightening the set screw

Bracket on plate, tightening the set screw

You slide another joiner piece into the end of the track and use the supplied screw to screw the bracket down onto the rail using one of the set screws on the joiner piece.

Screw for bracket.

Screw for bracket.

Now that everything is attached, time to slide the little roller hangers in the end of the rail.

Roller hangers

Roller hangers

Once the proper number of roller hangers are installed in the track, a small set piece is installed to keep them from rolling out the end of the rod.

Set piece

Set piece

Then an end cap is placed on the rod to tidy it up.

End cap.

End cap.

Now it is time to hang the curtains on the rollers.

Hanging the curtains

Hanging the curtains

All done!

All done!

 

 

How-To: Build a Stand Mixer Drawer

We decided to build a slide-out drawer for the cabinet under our table. This cabinet it only 15″ deep, so standard kitchen cabinet slide-out drawers won’t work. Malcolm decided to assemble our own using red oak boards. Once the dimensions were decided upon, the various pieces were cut to length and screwed together into an open box.

Screwing the drawer together.

Screwing the drawer together.

Last couple of screws.

Last couple of screws.

With the box complete, the drawer glides were attached to the sides.

Finished drawer with rails mounted on it.

Finished drawer with rails mounted on it.

With the drawer complete, it was time to prepare the cabinet. First, the middle shelf needed to be removed. Malcolm used a hammer to pop the shelf up off the supports nailed around the perimeter. He also pried a couple of the supports off.

Shelf in cabinet.

Shelf in cabinet.

Shelf and supports removed.

Shelf and supports removed.

Next, it was time to remove the cross piece. This is screwed in from behind.

Removing the screws.

Removing the screws.

With the cabinet prepped, Malcolm cut a 2×6 piece of lumber down to two 15″ long pieces, mounted the outer drawer glide pieces and some 3″ L brackets to them.

Side pieces ready.

Side pieces ready.

It was somewhere about this time that Malcolm realized that the drawer was going to be too wide to slide out due to the bottom hinge on the door. It was decided to mount the cabinet door to the front of the drawer so it slides out as a unit. Here is the finished product in action.

Drawer with stand mixer.

Drawer with stand mixer.

And, fortunately, it closes just fine.

Drawer closed.

Drawer closed.

The only addition we’ll make is to put a couple of L brackets between the top of the drawer and the back of the door so it doesn’t flex or pull out its screws when sliding the drawer open.